Operating Modes of a Membrane Filtration Plant
The operations of a membrane filtration plant are divided into a number of modes.
The service time is when the filtration process is in progress and the membranes are generating the necessary filtrate water, and a plant is considered efficient if it is in service for about ninety eight percent of the working day. The standard operating procedure during the service mode requires constant readings of the filtrate turbidity, measurement of the filtered water quantities through flow measurement, pressures on the membrane, and pump parameters. Most of these are obtained through automatic control, and the operator needs to constantly monitor the readings to ensure maximum efficiencies as per set standards. Deviations have to be brought to the attention of operations staff.
Membranes do get fouled with particles that are too big to pass through them and tend to clog up the membrane and increase the pressures needed for efficient filtration. SOP for membrane filtration plants require that such fouling is removed by backwashing or cleaning in place. Back washing quite often uses a combination of air and water with water and air pumped in the reverse direction to clear the membrane. The frequency of such backwashing will depend on the quality of the raw water and is something that will have to be determined by analysis of the raw water and subsequent instructions to operators. The entire process interrupts the flow of filtrate for just about 60 seconds, and this frequency can be often be adjusted to a little as two or three times an hour.
Chemicals are sometimes used to assist the cleaning, and the same pumps that govern the flow of the filtrate can be used with switching of valves. In-place cleaning of membranes using chemicals is also done at regular intervals.
Standard practices for membrane filtration require the replacement of membranes at regular intervals as suggested by the manufacturers of the membranes. The ease of making these changes quite often governs the type and fitment of the membrane filtration unit. These may also have to be tests carried out on the filtrate if an increase in pressures indicates a failure or inefficiency in the system.
Operators are required to maintain logs of the plant and regular readings on turbidity, pressure, pump efficiencies, and the like. These must be reviewed by senior staff to discern the likely failure of the membrane and for taking preventive action.